Cause & Effect Analysis: Cause And Effect Diagrams

4.2.9 CAUSE AND EFFECT ANALYSIS
Cause-and-effect diagrams are charts that identify potential causes for particular quality problems. They are often called fishbone diagrams because they look like the bones of a fish. A general cause-and-effect diagram is shown in Figure . The “head” of the fish is the quality problem, such as damaged zippers on a garment or broken valves on a tire. The diagram is drawn so that the “spine” of the fish connects the “head” to the possible cause of the problem. These causes could be related to the machines, workers, measurement, suppliers, materials, and many other aspects of the production process. Each of these possible causes can then have smaller “bones” that address specific issues that relate to each cause.

It provides a rapid and efficient way of converting a manufacturing process from running the current product to running the next product. This rapid changeover is key to reducing production lot sizes and thereby improving flow (Mura).The phrase "single minute" does not mean that all changeovers and startups should take only one minute, but that they should take less than 10 minutes (in other words, "single-digit minute"). Closely associated is a yet more difficult concept, One-Touch Exchange of Die, (OTED), which says changeovers can and should take less than 100 seconds. A die is a tool used in

The program consists of precise instructions about the methodology of manufacture as well as movements. For example, what tool is to be used, at what speed, at what feed and to move from which point to which point in what path. Since the program is the controlling point for product manufacture, the machine becomes versatile and can be used for any part. All the functions of a NC machine tool are therefore controlled electronically, hydraulically or pneumatically. In NC machine tools, one or more of the following functions may be automatic.bhk
4.2.17 AUTOPHORETIC PAINTING
Autophoretic Painting is the green revolutionary process that delivers a high quality finish and is an excellent alternative to traditional E coat solutions. This is achieved through a waterborne auto deposition process that utilizes chemical reactions rather than electrical current to coat the surface. The Result is uniform coat inside and outside of tubular shapes.
4.2.18 SATISFACTION