The Three Basic Order Picking Strategy In Harley-Davidson

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Picking Strategy: An order picking strategy defines the manner in which the pickers navigate the order picking aisles of a storage area to pick the required items. There are three basic order picking strategies:
1. Discrete picking, in which a picker is responsible for picking all the items in a single order during a pick-tour
2. Batch picking, in which several orders are batched (or grouped) together and a picker picks all the items in a given batch
3. Zone picking, in which each picker is assigned to a specific region of the storage area and is responsible for picking the items (for single or batch of orders) in that region only.
4. Wave Picking, in which a logical grouping is done on the basis of order type, customer type, shipment type, …show more content…

An order is initiated when the operator conducts a barcode scan, which illuminates the lights at the required locations that also display the quantity and carton/tote in which to put a product. Operators move to each location, confirming the completion of the task by pushing a button on the light display.
Companies like Harley-Davidson and Lantis Eyewear are users of the pick-to-light technology. Harley-Davidson is using pick-to-light from 2001 for supplying motorcycle parts to customers and dealers with carton flow shelving. Lantis Eyewear is using their pick-to-light with carton flow shelving for order picking for both major retailers and small retailers. Easton Sport has replaced their warehouse management system and a tilt-tray sorter with a pick-to-light system for the customer orders. Bardwil Industries is a linen supplier that also uses their pick-to-light system for picking store orders for various national retailers. The combination of a warehouse management system with a pick-to-light system increases the accuracy of picking the right SKU unit and the right quantity of the SKU on each pick. Most of the companies using the pick to light system are able to achieve more than 99% accuracy. (Feare, 2003). Harley Davidson able to maintain an accuracy level of 99.7% (Langnau, 2001). After the implementation of a pick-to-light system Vitacost, an internet vitamin and supplement retailer, has been able to increase from 1,000 orders per day to 6,000 orders per day with the same number of warehouse workers (Bodenburg,

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