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Six sigma report on supply chain management
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Supply chain reliability is a key component of an effective supply chain strategy that delivers customer value. Uncertainty is one of the main reasons why a company carries safety stock. The company may be unsure about future demands of customers or uncertain about a supplier’s ability to meet a delivery promise or even about the quality of materials or components. Re-engineering of the processes that impact performance is the sure way to achieve significant improvements in reliability. In manufacturing, it was discovered that the best way to improve a product’s quality is not by quality control through inspection, but rather to focus on process control. The same is true for logistics and supply chain reliability. One key way to improve on supply chain reliability is to reduce process variability. Six sigma methodologies is one of the tools designed to reduce and control the variability in a supply chain process.
Today’s supply chain must be resilient in order to survive in a market place that is characterized by higher levels of turbulence and volatility. Resilience of a supply chain is the ability of the supply chain to cope with unexpected and unforeseen
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Relationships such as partnerships within the supply chain can be very beneficial to the companies involved in the relationships. Partnership sourcing has become very widespread in many industries. The benefits of such practices include innovation sharing, improved quality, integrated scheduling of production and deliveries and a reduction in cost. Companies are increasingly realizing the advantages that can be derived from seeking mutually beneficial, long-term relationships with suppliers. As more processes are linked between the supplier and the customer, it becomes more difficult for competitors to break in due to an increase in mutual
In today’s marketplace and world of business it is critical that customers receive a quality product in a timely manner from the supplier. It is also critical as a supplier and business that waste is reduce in all categories including inventory, time, facility space, storage, and also transportation. Several methods have been created and adopted over the past 20 years from top companies with successful track records such as Toyota, GE, and Motorola. One method or process that has proving to be successful is none other than Lean Six Sigma. Lean Six Sigma evolved as a concept in the early years of the 2000s which combines the Lean manufacturing method and also the concept of Six Sigma. When you blend both processes together, you have in return a better delivery schedule, better quality, outstanding employees, satisfied customers and last but not least profit. Profitability as we all know is the goal for any business, organization, or manufacturing company as well as to increase throughput while reducing inventory and operational expense (Eliyahu M. Goldratt).
In order to build a strong relationship between companies there must be a trust. So trust played a big role in this case. A good example in this case was that inland steel “concern that a single-sourcing policy might cause it to lose touch with the market”. On the other hand, whirlpool “concerned about the technological risks of relying on only one supplier”. However, building a trust relationship between them was the best solution by the belief that both companies will be a low-cost
Suppliers must maintain good relations with the companies in the industry. This is low because there are multiyear service contracts and the delivery industry uses items such as vehicles, employee benefits, general goods and airline contracts associated with overhead of running business, but all contracts are rewarded through an RFP process. There are enough players in the market and had high fixed cost and thus have substantial buying power.
Six Sigma is a system used both in manufacturing and service organizations to maximize business success by minimizing defects and process variability (Krajewski, 2013). While Six Sigma relies heavily on the principles of Total Quality Management (TQM), it has a different focus. It is driven by a close understanding of customer needs; the disciplined use of facts, data and statistical analysis, and diligent attention to managing, improving and reinventing business processes. Six Sigma focuses on reducing variation in processes as well as centering processes on their target measures of performance. Either flaw, too much variation or an off-target process, degrades performance of the process. Six Sigma is a rigorous approach to align processes with their target performance measures with low variability.
A supply chain is a system through which organizations deliver their products and services to their customers. The network begins with the basic ingredients to start the chain of supply, which are the suppliers that supply raw materials, ingredients, and so on. From there, it will transfer the supplies to the manufacturer who builds, assembles, converts, or furnishes a product. The chain now needs to get the product to the consumer by transporting the finished product from the manufacturer through a warehouse or distribution center. An example is that Wal-Mart has a nearby distribution center where products are delivered there and then split up to be delivered to a retail Wal-Mart. “Wal-Mart will take responsibility for breaking down larger loads and delivering the product to other Wal-Mart stores” (Ehring 1).
In such situations, the buying industry often faces a high pressure on margins from their suppliers. The relationship to powerful suppliers can potentially reduce strategic options for the organization.
A company’s relationship with key suppliers is a vital part of any company’s success. A good supplier relation means better price, meeting company standards and a better service level. That 's why when Honda started working with Modine, Honda made sure that its relationship with Modine was
The global supply chain variability is causing customer delivery delayed by around 40% and also experiencing quality problems that is introduced by the humidity difference between the locations of Chinese manufacturing plants. Moreover, it is taking much longer to deliver products, and the spare parts preventing any timely customer services. The goal is to come up with a faster product delivery and product cycle employing strategic and tactical changes that might improve supply chain problem and address the quality and increase customer
Since mid-90, technology changed procedures for evaluating supplier’s relationships. Before technology, Suppliers relationships used to be an isolated activity disconnected from others companies’ activities highly influenced by conflict of interest. But when technology started to provide accurate data, companies begin the focus on inventory management activities increasing the importance of procurements departments’ evaluation as a way to reduce supply chain cost. With data, procurement can evaluate suppliers and their benefits for the company. In today business environment, the company dilemma is evaluating if the supply chain should be vertical, full outsourced of mix, considering industry maturity impact and price competition (Chopra & Meindl, 2007; Slack & Lewis, 2011).
19. Sodhi, Sunil Chopra and ManMohan S. Managing Risk to Avoid Supply Chain Breakdown. MITSloan Management Review. [Online] October 15, 2004. [Cited: February 25, 2010.] http://sloanreview.mit.edu/the-magazine/articles/2004/fall/46109/managing-risk-to-avoid-supplychain-breakdown/.
Supply chain management has been defined as that process that involves the management of information, materials, and all the finances that are handled within and across the entire supply chain process (Christopher, 2016). The management is usually done through out the entire supply chain management from that moment when the suppliers are involved through all the manufacturing activities, different distribution activities, and the way that the products are served to the final product consumer (Turban, et al., 2002). The process also includes all the activities that different organizations offers to their customers as after sale services for purposes perfecting their services and products towards their highly valued customers (Christopher,
Most of the US manufacturing industries generally used David Gavin’s eight dimensions for product quality that are self-contained and distinct, where product gets higher rank or lower rank in market. The two important and fundamental characteristics for product measurement are reliability and durability. The reliability means, “the measure of unanticipated interruptions during the customer use”, that normally rises from the unexpected failures. In productions’ phase the manufacturing industries uses the reliability test that maximizes the opportunities for observing an unexpected failure. Durability is “an ability of the products to last long without signification deterioration,” which has a capability of maintaining the serviceability of a structure over a specified time with required safety that corresponding characteristics, and serviceability.
‘Supply chain management integrates supply and demand management within and across companies. It encompasses the planning and management of all activities involved in sourcing and procurement, conversion, and all logistics management activities. Importantly, it also includes coordination and collaboration with channel partners, which can be suppliers, intermediaries, thir- party service providers, and customers’. (Web: Council for Supply Chain Management Pr...
As pointed by Parsons A.L (2002), there was increasing dependent on the relationship and customers is demanding to receive high standard of products and services for them to sustain the business in the intense manufacturing environment. Besides, Xu et al. (2008) has highlighted that supplier is developing a long-term relationship with their crucial suppliers to increase the competitiveness and to establish an effective and efficient supply chain. Trend (2005) also mentioned that work closely in partnership with suppliers is the only way to survive in today’s competitive business environment.
A supply chain is a network of facilities that procure raw materials, transform them into intermediate goods and then final products, and deliver the products to customers through a distribution system [1]. The basic objective of supply chain is to “optimize performance of the chain to add as much value as possible for the least cost possible.