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Term paper on welding technology
Term paper on welding technology
Writings about the background of welding
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When most people think about welding they think of it as a blue-collar, low-intelligence job, but they could not be more wrong. Welding is, admittedly, much more dirty than working in a cubicle for eight hours, but involves a huge amount of science that many don’t think about past college. The link between science and welding may sometimes be hidden by a thick layer of metal dust and spatter, but it can easily be seen if one knows where to look. Without advancements in science, there is no way that welding could be what it is today, have had the same improvements, or even be a very survivable process.
Welding itself is a fairly simple concept. In the end, two pieces of metal are bonded together. The method of getting there however, is a bit more complex. “There are tons of different welding methods, and more are being invented all the time. Some methods use heat to essentially melt two pieces of metal together… Other methods rely on pressure to bind metal together, and still others use a combination of both heat and pressure”(Atteberry 1). All these different
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According to “How Welding Works”, from HowStuffWorks.com, “Early examples of welding have been found…with some dating back to the Bronze Age. The process they used is known as forge welding”(Atteberry 2). Using the tools available at the time, blacksmiths would heat the metal redhot and then pound them together. This process only works with softer metals, and the bond is hardly the strongest. Later, once electricity was discovered, welders took advantages of this snazzy new invention and began to create rudimentary electrodes and arc welding. Those methods seem infantile to today’s more efficient and stronger welds, but they show how the welding process has advanced in time with major scientific discoveries, which provides hard evidence for the intrinsic relationship between science and
scientific experiments (Go welding: history of welding 1). Conventional welding is most easily explained as arc welding processes. Some arc welding processes are TIG welding, Stick Welding(SMAW), and MIG welding. TIG stands for Tungsten Inert Gas welding this means that using tungsten as a electrode and an inert gas, which is usually argon, the weld is produced by creating an arc between the piece being welded and the tungsten electrode. SMAW or stick welding utilizes a stick electrode held in a clamp surrounded by a powdered substance to weld. Mig welding uses a machine that holds a wire feeder within it, the wire feeder feeds the wire electrode through a tube to a gun that slowly sends out the wire as well as a steady flow of inert gas. These and other processes classified as conventional welding processes are the best processes for welding jobs because they are more cost effective, more...
Tomorrows Welders Thomas Jefferson said, “I find that the harder I work, the less I call it work”. I have often found myself in situations where I needed to fix something but could not because it is metal. I believe this might be why I began to show interest in welding. There is great satisfaction in being able to create or fix a metal object on your own.
According to Pickwelder, “This type of welding is used in welding wide varieties of metals and alloys such as magnesium, steel, stainless steel, nickel, copper, aluminum, bronze and many other nonferrous metals” (James). MIG can be used with a number of different metals making it very diverse. This is a good quality as it can bond to any metal with the right settings and welding wire. According to JobsiteUS, “A range of material thicknesses can be welded from thin gauge sheet metal right up to heavier structural plates” (Peter Apalais). MIG welding can weld through all different metals and their thicknesses. This is good for production because this process can do both while some processes can only weld thin or thick metal. According to Coastal Media Brand, “Capable for a variety of applications, including – trailer hitches, auto body repair and restoration, farm/ranch equipment, household projects, repairing wheel barrows, bicycles, etc” (Coastalmedia843) The multivariate MIG has so many possibilities that can be used for nearly anything that involves repair work or production. It is good for commercial use and even for your home. This shows the extent that MIG welding can go up to, and the list goes on. All in all Gas Metal Arc Welding is the best process that can be used for an expansive amount of uses for anything consumer grade and
Now it is feasible to weld, starting from thin metal sheets of fraction of mm to very thick plates of virtually any thickness. The quality of welding is not restricted only to work done by the welder but depends on many other factors, viz. welding technique and its parameters, welding equipment, shielding medium, working environment, etc. The heat input rate is one of the most important variables in fusion welding, since it governs heating rates, cooling rates and weld pool size. In the welding of steel, this is important relationship since increased cooling rates increase the risk of hydrogen-induced cracking.
What is welding some may ask. “Welding is the use of brazing or soldering to join together or split apart pieces of metal.” Says miller electric inc. The First recorded forms of welding was from the bronze age when metal boxes were made by “pressure welding lap joints together.” In medieval times welding was used by hammer to forge weapons of different types. “It was actually not until the late 1800’s that traditional welding
Welders can use hand held welders or even robotic welders to produce welds. Both equally requiring a incredible amount of knowledge. They can also fill holes, produce structures and build custom parts for automotive race shops. Welders often work fulltime on shipyards, oil rigs, and pipelines or anywhere else where a specific job is needed. Welders are often required to interpret blueprints or sketches and weld accordingly to fulfill job duties. Arc welding is the most common type of welding today and is what most welders use. (bls) There are over 100 different welding processes that a welder can learn how to use however, Stick, Tig and Mig are the 3 most common used in the industry. These are used most to maintain equipment
Welding can be traced back to the ancient times. One of the earliest methods of welding is bronze age. when ancient people back then had small gold circular were made by pressured welding lap joined together. Then in the Iron Age the Egyptians and people in the eastern area learned to weld pieces of iron together. In the middle age blacksmithing was developed. Blacksmithing is when you weld a piece of metal and hammering it but it was in the 19 century that welding was invented as they know it today.
Welding is very important to society and the way we live. It is used for building the oil and gas pipeline. Also, it is used for making plane and auto parts. Most welding is done in aircraft plants and in custom fabrication shops. Other welding jobs are done on the pipeline all over America. Without welding, everyone would be without vehicles and any other form of transportation. Also, there would be no commercial buildings as welding is a major part of the foundation and structure. Our modern way of life would be completely different without welding.
To begin with a welder uses equipment to apply heat to metal in order to create a permanent bond. In doing so, they weld metal parts, fill holes, and can even repair cracks in a brace. Because of its heavy duty strength, welds can be used to repair cars, ships, and even airplanes. Also, welds are used in the construction of buildings and bridges. Various tools are needed to perform proper welding techniques, for example, a person may need clamps, welding rods, a chipping hammer, a torch, glasses, a welding helmet, an apron or non flammable clothing to properly weld metal. In addition, a person may also need a specific type of welder for a certain occasions. For example if a person wants to weld aluminum a mig welder would be used along with argon and helium gases. Safety is always important for the welder. Welders are exposed to a variety of environments and situations that put their safety in jeopardy. They are at risk for cuts, bites, stings, and burns since they work outdoors. They are also exposed to gases, dust, fumes, and foul odors due to working in poorly ventilated areas. It is ev...
Anybody and everybody can become an industrial machinery mechanic; especially, those who are passionate about getting their hands plastered in motor oil, grease, and other mechanical lubricants. These people will more than likely be ecstatic about getting into industrial machinery mechanics. They need to be able to put in one hundred ten percent of their effort into becoming an industrial machinery mechanic. An industrial machinery mechanic’s overall objective on the job is to stop a mechanical error before it happens. An industrial machinery mechanics are often caught repairing, maintaining, and fabricating machinery. They will be required to have certain education and training as well as some on the job training or complete an apprenticeship program. They will receive many benefits for working in this particular field.
Skills of welding students welding program learn the art of heating and shaping metal, required classes may include advanced mathematics. To become a certified welder you are required for two year educational high school or college. Travel opportunities for welders you prefer the open or even the open ocean to a cramped office, life style of the ‘’road warrior’ ’welder could lead to an exciting career once you’ve completed a welding program, these travel bound welders are used to going across the country in order to work on huge projects. The advantage of becoming a welder you have plenty of travel opportunities your afford to work on land/or ocean.
GMAW (Gas Metal Arc Welding) is more economic; Springer reports that “ GMAW is an economic process because it has higher speeds and higher deposition rates than manual arc welding. There is also no need to constantly change electrodes” ( Page 11). GMAW has a higher speed, which means that you can get the job done faster. It also has high deposition rates which makes the weld look clean and smooth.” This method can be used for a high range of work, but it is not suited for repair work because of it’s weld quality” (Page 4). This process can be used for many variations of work including root welds, joints, T’s, butts, laps, and many more applications. Even though its used for many practices, it is not recommended to use this method for repair work because of the quality of the welds. “ It’s easy to use and it is inexpensive to afford now with 110v machines. But you cannot weld for a long time like a 220v machines would produce. Both have different duty cycles” (Parag. 7). M.I.G is something anyone can learn easily, it’s inexpensive to afford. 110v machines don't bring out the best power to weld, because these machines do not have a good duty cycle. Most people prefer 220v machines because they produce more work, even if they are more expensive. GMAW is the cheapest most reliable process for welding.
During the middle ages welding was very common. Early Egyptians learned the art of welding. Several of their tools were made by welding. A set of specialized workmen called blacksmiths created tools by melting the metal, then hammering them together. This method did not change much until the dawn of the 19th century which held major breakthroughs in welding. An open flame (acetylene) was very important to the history of welding. It allowed manufactures to make metal tools and equipment. In 1836 a man named Edmund Davy discovered acetylene which was soon utilized in the welding industries. Coated metal electrodes were first introduced in the 1900s. A coating of lime covered the electrode and made the weld much more stable. A number of other welding processes were also invented, such as seam welding, spot welding, flash butt welding, and projection welding. Stick welding also became popular around this time too. In the 1920s automatic welding was first introduced by P.O. Nobel. Automatic welding integrated the use of arc voltage and bare wire. It was mainly used for fixing old, molding metals. Several types of electrodes were also developed during this decade. A new type of welding was developed in the 1940s by Meredith. This became known as Heliarc Welding. Gas shielded arc welding or GTAW was another significant milestone in the welding history. Several advancements in the welding field were made in the 1960s. Dual shield, inner shield, and electro slag were some of the more important kinds developed. Plasma arc was also invented and was mainly used for metal spraying. Even now more techniques are being made. For example, laser welding was developed by the Russians and is being used more and more every day (“Welcome to
?Automation Reduces Weld Spatter? Welding Design & Fabrication (Jun. 2001): 37 EBSCOhost. Online. Nov. 2002 .
Welding is a very important tool used in our daily lives. Welding is the process of joining two metal pieces together by applying heat. A filler helps to make the joint. Everything we use from trucks to houses have some type of welding in them. There are many types of welding careers to choose from. There is a great demand for welders today. My project was to build a table and candelabra out of metal. Most of the metal I gathered came from junk yards and had to be cleaned of rust.