Engineering Case Study on the De Havilland Comets

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The topic that will be discussed and reflected on is, “why did the De Havilland Comet aircrafts unexplainably torn apart in mid-flight? The topic is related to the events which occurred in the early 1950’s, when aircrafts named the “De Havilland Comets” mysteriously tore apart in the middle of the flight. The purpose of this essay is to investigate and reflect on why these aircrafts went down. The main points that will be discussed are, why the “De Havilland Comet” planes tore apart in mid-flight, the ideas of stress concentration, the engineering reflection of what went wrong, how engineering’s in the future can learn from this and what it takes to be an engineer in today’s world.

On 3 March 1953 the first De Havilland Comet when down near Calcutta. It was believed that the reasoning behind this accident was excessive stress from the fatigue of the aircrafts body from a tropical storm (WITHEY, 1997). However in the span of 3 months there were two other aircrafts that went down and had similar damage to their cabin bodies to the first aircraft (James, n.d.). After these accidents the whole fleet was grounded until the problem was found.
Tests were conducted where the cabin of the Comet G-ALYU was pressurised using water and the loading on the wings simulated using hydraulic rams (WITHEY, 1997). These tests allowed for the situation of flying to be accelerated so testing would be quicker. After 3057 flight cycles at 11psi, it was found that cracks where observed on the corners of one of the windows, causing 4.5m of the cabin wall to be removed (WITHEY, 1997). This would cause depressurisation in the cabin, hence creating an explosion with a force of 220kg bomb (Lienhard, 1997). Wreckage from the first aircraft to go down was reco...

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...egories: basic engineering, energy conversion, energy resources, engineering & technology management, environment and transportation, manufacturing, materials and structures, systems and design (Careercornerstone.org, n.d.). The role of an engineers in society is to take a mathematical or scientific problem and solve in a way that improves the quality of life within society as a whole.
In conclusion it was found that the reason the De Havilland Comet aircrafts torn apart in mid-flight was because of poor design choice of using square windows instead of round windows in the aircraft. This is because fatigue failure was detected during tests at the corner of one of the windows at the blot hole, causing a crack to appear. This led to 4.5m of the wall to be removed causing depressurisation in the cabin, hence the cause the aircrafts being torn apart from an explosion.

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