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Reverse logistics examples
Reverse logistics examples
Reverse logistics importance
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Introduction
Most of us think of logistics as a one-way street. Products are manufactured, packaged, stored in a warehouse, sold, and then shipped off to the customer ... end of story. Yet for many logistics managers today, that's not the end of the story. In addition to managing outbound goods, they also are responsible for reverse logistics--the flow of returned goods and packaging, including customer service and final disposition of returned items.
The need to manage waste materials and returned goods is growing in all kinds of industries. Today, companies like Xerox, Mobil, Home Depot, and Ethan Allen Furniture - to name just a few - have recycling programs that meet the needs of their individual industries. There are many reasons for the explosive growth of what's come to be known as "reverse logistics" over the past five years or so. The most prominent is increasing public awareness of the social costs of excess waste. A large-scale recycling program, therefore, generates goodwill among consumers and industrial customers. As support for recycling grows, moreover, companies want to be perceived as good citizens that are committed to protecting the environment. Another important reason is the need to control costs. Frequently, manufacturers treat recovery of products and packaging as an afterthought. A well-managed reverse-logistics program, however, can bring enormous savings in inventory-carrying, transportation, and waste-disposal costs.
For these and other reasons, more and more companies are launching reverse-logistics programs today. Unfortunately, it's often assumed that reverse logistics is simply a matter of reversing the outbound distribution process. In fact, recycling and returns management have their own unique and complex issues that affect logistics operations. A brief overview of those issues highlights the five main areas you should consider before starting a reverse-logistics program.
A related issue is what kind of resources you are willing to commit to a reverse-logistics program. The obvious answer is that the level of potential benefits will influence how much a company will invest in such a program. Too often, though, companies shortchange themselves by failing to devote sufficient time, money, and personnel to the project. "A lot of times, [reverse logistics] becomes a side job for somebody. It's not their focus or a hi...
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... of your process and convert these "costs" into investments for profitable, long-term customer relationships.
Selected References
Tom Andel: Reverse logistics. A second chance to profit. Transportation and Distribution Magazine. July, 1997
Toby B. Gooley: There and back again. Logistics Management Distribution Report. Apr 30, 1999
Kathleen Hickey: Rite Aid in Reverse. Traffic World. June,1999.
"IS THIRD PARTY LOGISTICS IN YOUR FUTURE?" Modern Material Handling. Dec,2000.
Ken Krizner: A marriage between technology and operations leads ReturnBuy's attempt to re-invent reverse logistics.(Industry Trend or Event) Frontline Solutions, Feb. 1997.
Mitchell E. MacDonald: Put it in reverse! Logistics Management Distribution Report. May 1, 1997
Ronald A. Marguilis: Reverse logistics. Take it back Materials Management and Distribution. Nov, 1996
John Pogorelec: Reverse logistics is doable, important.(Technology Information) Frontline Solutions. Sept. 2000.
Greg Raimer: IN REVERSE. Materials Management and Distribution magazine. Sept, 1997.
Beth Schwartz: Reverse logistics strengthens supply chains. Transportation and Distribution Magazine. May, 2000.
. Matthew D. Cox, “Virtual Library Logistics: Logistics Quotations,” “Logistics World”, September 4, 1999. Accessed February 21, 2014), http://www.logisticsworld.com/logistics/ quotations.htm.
...to deal with inbound and outbound logistics, one that is made up mostly of the personnel from outbound logistics. These professionals deal with the second core competency of Deere, logistics, separate from the manufacturing of tractors and lawnmowers. The creation of this team helps eliminate the risk Fedex’s poor performance (managers were not pleased with Fedex’s centralized transportation management service) and need to measure performance of a 3rd part continuously. As a result, performance is self-managed. We expect as the IT system is used to optimize and plan transportation routes amongst inbound and outbound trucks, cost savings will increase more rapidly. We believe internal continuous improvement, leaner logistics operations and synergies amongst all logistics activities will lead to the $69 million goal being met by the third year after implementation.
Zanjirani F., Rezapour, S. & Kardar, L. (2011) Logistics operations and management concepts and models, 1st ed. London ; Elsevier.
Coyle, J., Langley, C., Gibson, B., Novack, R. and Bardi, E. (2008).Supply Chain Management: A Logistics Perspective. 8th ed. Cengage Learning, p.366.
Reverse logistics and the return portion of the supply chain is often an overlooked and mismanaged process. Companies tend to focus their efforts on the forward portion of supply chain management, while failing to take advantage of the many opportunities that reverse logistics presents (Benton, 2007). What these companies do not realize is that the effective management of reverse logistics has the potential to make them more profitable, and to add value to many other parts of their supply chain. In the case of Johnson Automotive, we will analyze their current supply chain processes to determine their effectiveness while answering the following questions:
Reverse supply chain refers to the movement of goods from customer to vendor. This is the reverse of the traditional supply chain movement of goods from vendor to customer. Reverse logistics is the process of planning, implementing and controlling the efficient and effective inbound flow and storage of secondary goods and related information for the purpose of recovering value or proper disposal. There are various types of reverse supply chains, and they arise at different stages of the product cycle; however, most return supply chains are organized to carry out five key processes:
Reverse Logistics (RL), on the contrary, is the flow of products, services & information in the opposite direction from the consumption end to the origin. In this concept, the explanation of the means and ends is reversed, with the consumer or distributor being the origin and the manufacturer being the end. Reverse logistical actions, though started taking place since the 1860s, its definition was first given by James R. Stock of the Council of Logistics Management in
This solution centers around reducing needless consumption, minimizing waste, maximizing recycling, and incentivizing the manufacturing of products that can be intentionally reused, repaired, or recycled back into the marketplace” (The Problems With Waste). We are following the waste management success of past cities and have the following recommendations to reduce the cost and maximize the positive impact on our environment and city (The Problems With Waste). 1) Devote resources on the state level to recycling & reuse programs, and increasing recycling incentives for companies and consumers alike (will reduce costs). 2) Ensure that recycling facilities are widely available and mandate recycling programs where possible (especially for businesses, etc.). 3) Create a market for recycled materials. Jobs are created for sorting materials and creating goods to re-enter the economy. 4) Require companies to produce products with minimum or recyclable packaging, and phase out toxic ingredients in favor of safer alternatives. 5) Mandate manufacturer take-back provisions, to reuse components in new products. Companies should be responsible for their waste. 6) Reduce the number of landfills and incinerators, restrict expansions, and strengthen the
With the vast amount of the sustainable approaches in the field of today’s business, Green Logistics has been a new concern and acquaintance to the world of Logistics business. Green logistics is the integration and the management of all the activities required to move products through the supply chain. For a typical product this supply chain extends from a raw material source through the production and distribution system to the point of consumption and the associated reverse logistics. The logistical activities comprise freight transport, storage, inventory management, materials handling and all the related information processing. Green Logistics hits all the Logistics processes. From material handling to the last information required to proceed in the Logistics process.
The term logistics is originally from the military, which consist by the supply of necessary items for national defence. Till 1960s this term was started to be used in the business and management area, it mainly was used to describe the physical distribution. During the development of the management science and technology, during 1970s to 1980s, logistics had more functions, includes the inbound and outbound logistic which separately support manufacturing, with materials management and marketing with physical distribution (Coyle, Langley, Novack). In the 1990s, logistics had been defined as a process which includes the controlling of goods, and information from start point to end customer requirement. It also includes inbound, outbound, internal
Outsourcing is the final option for logistics management. When this happens, transportation firms concentrate on logistics, and the company can concentrate on it’s production. There are many cost savings using this type of program, however that lack of control can negatively effect many companies.
There are over 600 million tons of recyclables being handled by almost 2 million people worldwide every year (BIR). This is the result of the ever growing concern of waste and CO2 emissions across the globe. Recycling is a controversial topic because many were taught that recycling is the most influential way to reduce environmental impact. However, according to the New York times, “Recycling may be the most wasteful activity in modern America: a waste of time and money, a waste of human and natural resources.” (Tierney). Recycling may actually be a way for people to feel justified about overusing products. This can result in a rapid increase in consumerism . In some cases, recycling can be effective, but studies have shown that more fossil fuels are burned up to recycle plastic than to produce new plastic products. This is also the case for many other materials. There are millions of dollars in net loss each year that are spent on salary for workers and gasoline used to fuel transportation of recyclables. Many people everywhere recycle because they were told it was good, but they were not informed of the negative aspects (Tierney). Although recycling some materials are beneficial by saving energy and waste, other materials, such as plastic and paper, cost more in consumed energy to recycle; Therefore reducing and reusing is a more practical and cost efficient way to reduce waste and energy.
Distribution Logistics: This has, as main tasks, the delivery of the finished products to the customer. It consists of order processing, warehousing, and transportation. Distribution logistics is necessary because the time, place, and quantity of production differ with the time, place, and quantity of consumption.
As an outcome of the thesis, my professional interest on the issue associated with the development of logistics sector has been enhanced. Furthermore, I am planning to keep an eye on the sector to enhance my knowledge which will benefit me and the organization I work for.
Recycling is such a fantastic way for us to reuse the waste we once throw. Yet, not everything is easy to be done in this world. There many difficulties that face recycling process economically and socially. Usually In order to recycle, waste paper needs to be sorted and treated from any Impurities. Which means that companies will loss finance because there must be someone or something that could sort or treat these papers. Another problem is that to start recycling, companies needs a lot of good recyclable supply to pick it up; after all, they need good economic benefits (Problems with Recycling, 2014). According to the Waste and Resources Action Program, there are some barriers p...