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Disadvantages of lean construction
Lean construction case study
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2.5 Lean Construction
According to Diekmann et al. (2004), Lean construction is “the continuous process of eliminating waste, meeting or exceeding all customer requirements, focusing on the entire value stream, and pursuing perfection in the execution of a constructed project” [50]. Koskela and Howell (2002) stated that the general idea behind Lean construction is waste reduction, which is manifested in time, materials and effort to get the maximum value [51].
For the first time the term Lean was introduced to construction industry in 1992 by Koskela in his work “Application of the new production philosophy to construction” [21]. The author pointed out the importance of Lean principles, which can be applied to construction operation and cut
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Koskela (2000) stated that the combination of these two leads to “Taking care that customer requirements are met in the best possible manner” [55]. Implementation of all three views will result in construction performance improvement [55]. Table 2.3 below presents information on comparison between Lean construction and traditional approach.
Table 2.3: Comparison of Lean construction and traditional construction [1, 56]
Lean construction
Traditional construction
Control
Causing events to conform to plan
Monitorng against schedule and budget projects
Optimization
The entire project
A specific activity
Scheduling viewpoint
“PULL” schedule
Based on when its completion is required by a successor activity
“PUSH” schedule
Based on emphasizing required start dates for activities
Production system
Flow production system
Conversion production system
Production process
Efficiency
Effectiveness
Performance measurement
Percent Plan Complete (PPC)
Work Breakdown Structure (WBS), Critical Path Method (CPM), Earned Value
Customer
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Moreover, it also contributes to understanding of tools such as 5S, Last Planner System (LPS), Value Stream Mapping (VSM) and visual management towards waste reduction and process improvement. Special attention is given to the topic of Lean waste and its classification into 7 types.
The literature study shows that even though there is a plenty of sources regarding the topics of Lean and Lean construction, there is still a gap between theoretical and practical knowledge for the construction industry. Most of the studies are explaining the concept of Lean construction, however, only few of them are focusing on a real case examples of how the process of identification of non-value adding activities occurs, how they can be classified and with what tools they can be eliminated.
In order to fill the practical part of the knowledge of Lean construction, the following research is going to focus on identification and quantification of non-value adding activities by visiting construction sites, observing real construction processes and conducting questionnaire. Furthermore, relying on information from existing researches and results from practical study will lead to identification of Lean tools useful for the reduction of particular wasteful activities and process
The method of Lean Six Sigma is the combination of two business techniques that includes Lean Manufacturing and Six Sigma. Lean manufacturing focuses on improving the flow of the organization by training highly skilled employees to increase the overall speed while Six Sigma focuses on improving current performance and overall accuracy. In most cases, blending both Lean and Six Sigma can be costly; however the end result can have create an organization that focuses on quality, accuracy, and speed to meet the goal which is profitability.
Achieving quality of conformance involved conform to specifications that involve providing customers with a quality product at the right price which accounts for the cost of materials. In order for a company to achieve and produce a successful product that customers want and need, it is vital that quality management and lean systems play front row. Quality management helps organizations to reduce waste and inventory. “Lean is about challenging the way things are done and opening our eyes to that waste and inefficiency” (Lean Benefits - Benefits of Lean, Why Lean is Important, 2015). Within each of these concepts are important tool and techniques that organizations can use to achieve a quality product. In this paper I will discuss “cost of quality” from the quality management side and “kaizen’s” from the lean system side, while discussing how each of these concepts are implemented into my own life or
Lean is best defined as “a systematic approach to identifying and eliminating waste (non-value added activities) through continuous improvement by flowing the product only when the customer needs it (called pull) in pursuit of perfection” (Sarkar, 2008, p. 1). Lean thinking along with Six Sigma have generated interest all industries. This can be seen by the countless studies and quality improvement efforts undertaken by many corporations, with training and building staff as certified Lean Six Sigma experts.
This paper proposed to give an even minded perspective of Lean application. It shows how to look for when considering usage perspectives at every phase of the process. Both worth identification and administration quality change were characterized, and helpful empowering apparatuses, for example, RCA and Process Map-ping have been cleverly and fittingly sent with Lean Thinking. The paper investigates and clears up Lean by indicating how the procedure can be upheld to include incremental
A LEAN Company is our best description and our business philosophy (creating more value for customers with less resources), which pursues to deliver what the customer wants, when they want it, at maximum value with minimum misuse.Through the application of LEAN, we achieve more fulfillment as it helps to reduce the possibility to constantly be fighting a battle against difficulties. Besides, we promote a Continuous Improvement Culture in our performance.
Since Lean is a continuous improvement approach, a critical difference between the 2 systems was that the Lean approach instilled smaller teams of workers instead of a larger bunch. Even with smaller team, to ensure that there is not a sense of creeping boredom, the members were to switch jobs. This ensured that a person was
The methodology of Lean Six Sigma is the merger of two business tools that includes Lean Manufacturing and Six Sigma. Six Sigma focuses on improving current business processes and performance while Lean Manufacturing focuses on the improvement of the processes of an organization by using highly skilled employees to increase speed and quality. Combining the two methodologies creates an organization that focuses on quality, efficiency and speed to lower operational costs and increase profits. By following the Lean Six Sigma methodology, many companies have attempted to create a lean, waste-free environment ultimately at the expense of the employee and occasionally at the expense of the organization.
Lean manufacturing refers to systematic identification and elimination of waste through CI processes in pursuit of perfection (Khan et al. 2013; Yang & Yang 2013). Lean production is now used worldwide in manufacturing plants to eliminate waste from all ar...
Kasra Ferdows is a researcher from Georgetown University in Washington, DC and Fritz Thurnheer is a consultant from the Hydro Aluminum Extrusion Group in Lausanne, Switzerland. Ferdows and Thurnheer examined the difference between factory fitness and leanness. The article examined how the Hydro Aluminum Extrusion Group designed, launched, and managed a comprehensive factory fitness program in 42 locations across five continents between 1986 and 2001. Importantly, the factory fitness program was based on the sand cone model, but was slightly modified to fit the business strategy of the Hydro Aluminum Extrusion Group. The sand cone model was used to avoid tradeoffs between the manufacturer’s production capabilities. Over a long period of time the sand cone model can be used to improve multiple production capabilities
However, there are some disadvantages in the processes. First, it is very consume time in the pre contract process due to the strategy is sequential and construction cannot be started before the completion of design. Also, the contractor is not appointed in the design stage, so the contractor and supply chain are no input into the design or planning of the project. Mo...
Vrijhoef, R. and Koskela, L. (2004) ‘The four roles of supply chain management in construction’, European Journal of Purchasing & Supply Management, 6(3-4), pp. 169-178 ScienceDirect [Online]. Available at: http://www.sciencedirect.com/ (Accessed: 6 February 2010).
1) The theme. Gemba Kaizen is divided into two major parts. The first part is well organized and deeply explained, very easy to read and understand overview of lean management concepts. Author has done a great job of reviewing the key concepts of lean production. The second part is a series of case studies. They cover a wide range of businesses and author gives examples how different companies applied lean principles.
The main idea is to fulfill the internal or external customer’s wants. Through lean thinking, it is hoping that nonmanufacturing company’s can provides value to the customers with minimum cost, effort and can save time. Thus, it will lead to improve performance and optimum utilization of the company’s additional capacity and resources.
Lean is an attitude of continuous improvement 7. Lean is unity of purpose 8. Lean is respect
Elimination of waste in business practices is an important part of Kaizen. Waste is any activity which raises costs without adding value to a product. Waste could be time wasted while staff waits before starting their tasks; time wasted when workers move unnecessarily in the workplace; the irregular use of a machine.