Laser commonly Known as Light Amplification by Stimulated Emission of Radiation. Laser is a phenomena in which a very narrow or thin beam of intense electromagnetic radiation i.e. light is emitted.
Laser Beam Welding (LBW) is a welding technique or method used to join or link up pieces of metal with the help of a laser technology. The beam provides a concentrated/focused heat(infrared) source, allowing for narrow, deep, precise welds and high welding accuracy. The process is frequently/often used on large scale , such as in the automotive industry to make automotive bodies lighter with a stronger joints.
OPERATION.
Same as Electron Beam Welding (EBW), laser beam welding also has a high power source of order of 1 MW/cm2 which results in small/concentrated heat-altered zones and high heating and cooling rates. The spot size or the focused area of the laser varies between 0.2 mm to 13 mm, due to smaller focus spot its makes the welding laser accurately and precisely. The depth of penetration is proportional to the amount of power supplied but it is also dependent on the location of the focus point. The penetration is maximized when the focus point is slightly below the surface of the work piece.
A continuous or pulsed laser beam may be used depending upon the application. Millisecond-long pulses are used to weld thin materials such as razor blades while continuous laser systems are used for deeper welds.
Laser Beam Welding is a multipurpose process which is capable of welding carbon steels, HSLA steels, stainless steel, aluminum, and titanium. Due to its high cooling rates the cracking is a matter of concern when welding high-carbon steels. The weld quality is high and similar to that of electron beam welding. The speed of weld...
... middle of paper ...
...rely which means the exhaustion strength of the welded joint will be excellent.
Energy distribution across the beam is generated by the design of the resonant cavity, including mirror curvatures or shape and their relative arrangement. This combination results in photon oscillation within the cavity specific output beam energy patterns, these patterns are called Transverse Energy Modes (TEMs).
The function of all Laser Beam Welding processes whether they be gas (carbon dioxide, helium, neon, etc.) or other lasering sources is based on the principles of the excitation of atoms using intense light, electricity, electron beams, chemicals, etc., and the spontaneous and stimulated release of photons.
The role of focusing lenses in this process is really important because it concentrates the beam energy into a focus spot as small as 0.005 in diameters or even less.
Xie, J. "Weld Morphology and Thermal Modeling in Dual-beam Laser Welding." Was.org. American Welding Society, n.d. Web. 24 Mar. 2014. .
Welders can use hand held welders or even robotic welders to produce welds. Both equally requiring a incredible amount of knowledge. They can also fill holes, produce structures and build custom parts for automotive race shops. Welders often work fulltime on shipyards, oil rigs, and pipelines or anywhere else where a specific job is needed. Welders are often required to interpret blueprints or sketches and weld accordingly to fulfill job duties. Arc welding is the most common type of welding today and is what most welders use. (bls) There are over 100 different welding processes that a welder can learn how to use however, Stick, Tig and Mig are the 3 most common used in the industry. These are used most to maintain equipment
Welding is a very important job in today’s society. With new building designs, and bridges to every day metal products, welders are needed to do these tasks. Almost everything that you use every day has some sort of weld to it.
Welding was invented in the 1900s but lets go back a little to middle age that was when blacksmithing was the best method to use before welding. Now Edmund Davy of England was the one who discovered acetylene in 1836. Some of the others inventors were Auguste De Meritens who worked on how heating of an arc can join two pieces of metal, C.L. Coffin was one one who created a welding process with an electrode. There was other people that helped make welding more efficient. As the years past by welding was getting...
Even though welding has been around for a long time, most of the best inventors were around during the 19th century and have changed the way thing are done today. During the 20th century, many technological advancements developed and have made welding easier because of the different types of welding that have been developed. Welding impacted the world during World War l, because during the war armaments that were going to be utilized were ordered in tremendous amounts. Therefore, welding has been around since the Iron Age and has let people build strong steel and powerful armament such as Weapons, tanks, and planes. Finally, welding has had many advancements, and will continue to do so in the future, because the world needs
In doing so, they weld metal parts, fill holes, and can even repair cracks in a brace. Because of its heavy duty strength, welds can be used to repair cars, ships, and even airplanes. Also, welds are used in the construction of buildings and bridges. Various tools are needed to perform proper welding techniques, for example, a person may need clamps, welding rods, a chipping hammer, a torch, glasses, a welding helmet, an apron or non flammable clothing to properly weld metal. In addition, a person may also need a specific type of welder for a certain occasions.
Skills of welding students welding program learn the art of heating and shaping metal, required classes may include advanced mathematics. To become a certified welder you are required for two year educational high school or college. Travel opportunities for welders you prefer the open or even the open ocean to a cramped office, life style of the ‘’road warrior’ ’welder could lead to an exciting career once you’ve completed a welding program, these travel bound welders are used to going across the country in order to work on huge projects. The advantage of becoming a welder you have plenty of travel opportunities your afford to work on land/or ocean.
"MIG Welding—The Basics and Then Some." - TheFabricator.com. N.p., 13 July 2004. Web. 15 Apr. 2014.
There is a type of welding that utilizes hydrogen, called Atomic Hydrogen Welding. The welding tool is two tungsten steel rods, acting as electrodes, through which passes an arc of electricity. Hydrogen gas is pump through the arc, and the temperature of the arc disassociates the gas into individual molecules, which absorb an incredible amount of heat. When the gas passes through the arc, it reassembles itself, and burns ordinarily, and using oxygen in the air. This is the hottest type of welding process yet; with a flame of over 7232 degrees F. it was invented in 1926, and was used extensively in Germany during WWII.
GMAW (Gas Metal Arc Welding) is more economic; Springer reports that “ GMAW is an economic process because it has higher speeds and higher deposition rates than manual arc welding. There is also no need to constantly change electrodes” (Page 11). GMAW has a higher speed, which means that you can get the job done faster. It also has high deposition rates which makes the weld look clean and smooth.” This method can be used for a high range of work, but it is not suited for repair work because of it’s weld quality” (Page 4).
Welding is the most common way of permanently joining metal parts. In this process, heat is applied to metal pieces, melting and fusing them to form a permanent bond. Because of its strength, welding is used in shipbuilding, automobile manufacturing and repair, aerospace application, and thousands of other manufacturing activities. Welding is also used in the construction of buildings, bridges, and joining pipes in pipelines for power plants and refineries. The work that welders do and the equipment they use vary with the industry. Welders also study blueprints or specifications, calculate dimensions to be welded, inspect structures or materials to be welded, ignite torches or start power supplies, monitor the welding process to avoid overheating,
Welding is an art, science, and high paying career all in one. Welding is the most effective way to join two pieces of metal, it is the only way to join them so they act as one. Numerous things in our daily lives has been welded from coffeepots to skyscrapers. Welding can be done almost anywhere outdoors, indoors, underwater, and even space (“Welding Basics”). It is practically
?Automation Reduces Weld Spatter? Welding Design & Fabrication (Jun. 2001): 37 EBSCOhost. Online. Nov. 2002 .
Most people don't know where the idea of the laser came from. The idea for the laser came from a machine called a maser. The maser was a tool that was able to strengthen, or amplify radio and light waves. The first laser was made in California in 1960. It was built by Theodore Maiman along with a group of American scientists. The material they used for a concentrator was a man- made ruby. This was done by, coiling a simple flash tube around a rod, and beaming powerful flashes of light at it. The result was pulses of red laser light. Once they made the device they had to name it. They had think of some word or words to described it. They came up with Light Amplification by Stimulated Emission of Radiation. Using the first letter of each main word they named it laser. The laser had everyone excited.
There is different types of rods and different types of ways to weld. You need a lot of training for it. There are many schools and colleges you can go to receive welding education. The most common welding processes are Gas Metal Arc Welding, Flux Core Arc Welding, Gas Tungsten Arc Welding and Shielded Metal Arc Welding. The easiest of these is the Gas Metal Arc Welding. Welding options are stick, flux core, tig, and mig. The pipeline tig and stick welds a lot more than the other .The pipeline use many types of techniques but, the most common on the pipeline is downhill root pass and the up hill pass. The median annual wage of welders, cutters, solderers, and brazers is