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Recommended: Erp implementation
Keda’s SAP Implementation Case Study In order to retain its leadership position and continuing growing in the ceramics machinery industry, Keda refocused itself using a five year computerization plan, including the implementation of an Enterprise Resource Planning (ERP) system. Embarking on an ERP initiative was the correct issue for the organization to focus on considering the positive outcomes resulting from implementing SAP’s system. Keda could not afford not to implement an ERP system if it was to retain its leadership position and continue growing. Its silo-based business units often duplicated processing tasks, resulting in unnecessarily high costs. Furthermore, business decision-making and strategy were hampered by communication …show more content…
Keda needed to better understand its production, sales, and customers. Inventory management was less than optimal and pricing was difficult because the costs of goods sold were not clear for products manufactured. There was significant opportunity loss due to production delays and inefficient management of facilities. Lastly, Keda’s antiquated Manufacturing Resource Planning (MRP) system did not support multi-plant operations and the maintenance contractor for the system was no longer providing service. Keda did consider other alternatives to implementing a third-party’s comprehensive ERP system. It considered continuing to address IT projects reactively as they arose. Also, it briefly considered developing a comprehensive in-house customized ERP system, but Keda was short on time and expertise. Another choice was to implement a hybrid system, supplementing the in-house system with third-party solutions. Either way, if the choice was made to implement a comprehensive ERP, the decision had to be made whether to execute it all at once or in phases (Wylie …show more content…
In this example, top management did remove problem managers, preventing them from compromising the success of the change initiative. For example, a worker in inventory management who was used to having a decentralized inventory for his workshop objected to the new centralized inventory. As a display of resistance, he took it upon himself to shut down his workshop. As a result of his rebellion, he was fired. This situation could have easily derailed the success of the project, but because leadership quickly fired him, this set an example that these types of incidents would not be tolerated. Ultimately, the action increased the likelihood of success of the change
In today’s operational management arena, there are certain expectations from a managerial aspect that must be met in order to be successful. A comprehensive look at the Space Age Furniture Company will show exactly what the Materials Requirement Planning (MRP) calculations are for this company at present time and then take the information given in order to properly suggest ways to improve the sub-assemblies. In addition, there will be an analysis on the trade-offs between the overtime and inventory costs. A calculation will be made on the new MRP that will improve the base MRP. This paper will also compare and contrast the types of production processing to include the job shop, batch, repetitive, or continuous, and determine which the primary mode of operation should be and exactly why. A detailed description on how management can keep track of the job status and location during production will also be addressed. Finally, there will be a recommendation on they type of changes that need to occur that will be beneficial to the company and at the same time add value to the customer. This paper will conclude with summary of the major points.
Elite Engineering has been unable to successfully implement change because they haven’t been able to get the employees to see the need for the change and to believe in the change. “It must be considered that there is nothing more difficult to carry out, nor more doubtful of success, nor more dangerous to handle, than to initiate a new order of things.” (Kotter & Schlesinger, 2008) Change is often met with resistance. When it comes down to it many people fear change. At Elite Engineering, the engineers were happy with the way things were being run. They enjoyed the billable work they were doing and did not want to take the time to collaborate with others, as it would take away time from their billable work. The engineers saw the billable work they were doing as a way to ensure they received their bonus at the end of the year. However, they were failing to see that the litigation business was going to begin to shrink and in order for them to remain competitive, changes needed to be made. Kotter and Schlesinger state that there are for common reasons that people resist change. The four reasons are the desire not to lose something of value, a misunderstanding of the change and its implications, a belief that the change does not make sense for the organization, and a low tolerance for change. (Kotter & Schlesinger, 2008) At Elite Engineering, I think upper management was unsuccessful at implementing change because the employees didn’t want to lose their bonuses (something of value to them), they misunderstood the change, and they didn’t feel that the change made sense for the organization.
Being presented with the problems in the implementation of the SAP ERP system, it is evident that Novartis Pharmaceuticals requires a comprehensive action plan that resolves key issues and the underlying problem. Refer to Exhibit A for a graphical representation of the action plan.
MDCM: Diversified and global organization, as we read we get the scale of operation as we see that MDCM has location in 35 cities, MDCM Corp., USA being oldest and largest. As the operation is purely manufacturing and operations driven, MDCM does not do any R&D and marketing, they are purely contract manufacturers. Major problem is with the margins, as they do not have any control, which will be managed by their Customer who will be selling to the Consumers. MDCM is sandwiched between and has no control or power to salvage their Margins. MDCM planned for diversification, and started a strategy of acquisition to have economy of scale as there is no other alternative to achieve the Cost benefit, when you are fighting on Cost differentiation. This lead to material mismanagement and dysfunctional operations, as sourcing has red...
This problem occurs in all types of organizations from executive businesses, as well as law enforcement, correctional agencies and state children and family services. Changes maybe necessary in any organization, and administrators are more than likely to face barriers and challenges. Some resistances will take a number forms “from persistent reduction in output, increase in the number of “quits” and requests for transfer, chronic quarrels, sullen hostility, wildcat or slowdown strikes, and, of course, the expression of a lot of pseudological reasons why the change will not work. Even the more petty forms of this resistance can be troublesome”
At the time of the case, why has SAP America grown so rapidly? What challenges have been created by the company’s explosive growth?
However, comparing with the current situation, the lead time is longer, the manufacturing cost is a bit higher due to lower economic of scale in the labelling operation. Moreover, even though the inventory is reduced, the overstock problem of particular product types still exist. Which means that the repackaging process still very likely to happen. High remanufacturing cost remains the disadvantage point in this MDP position.
Enterprise systems implementation projects are considered high risk. Tektronix had never progressed beyond the requirements analysis stage in five prior attempts to replace its order management system, so it would seem that its Oracle enterprise system implementation project was astronomically high risk. Tektronix used a number of methods to mitigate and manage the implementation risks. Clearly and thoroughly describe the major risks and critique the company’s methods for mitigating and managing the risks. Your critiques should include strengths and weaknesses of the company’s approach
Since more than 40 years, Toyota Company was thinking how to develop the traditional process costing system and the production system. Some of the companies believe that the increasing of the production is a big profit, while Toyota proved the opposite. The more you increase the products out of the need of the market, the more losses you are going to gain. This kin...
According to Quiros (2014), leaders must take a holistic approach when implementing change; this includes transitioning people from the past to allow a new beginning. Quiros statement is true, specifically in British Airways’ wildcat strike. Management has failed to look at the organization holistically, rather focus on implementation because it is a great idea. Taking a step back to look at the organization may have prevented the 40 million pound loss. The organization decreased 1,300 of their employees during the course of two years, leaving a low morale in the organization. Current employees will question the future of their imminent employment termination. Absenteeism will soon follow as the employee morale goes down. Absenteeism caused the delayed flights which should have been known by senior leadership, and may have led to delayed process implementation. Finally, management’s oversight also included timing where the implementation will take place five days from management’s announcement. The busy summer season should have been a factor in their execution
At the moment, Enterprise resources planning (ERP) systems had become important systems in the modern business world. The meaning of ERP itself is an integrated software package composed by a set of standard functional modules (production, sales, human resources, finance, etc.) developed or integrated by the vendor that can be adapted to the specific needs of each customer (Esteves et al. 2000).
KEDA was founded in 1992, mainly into manufacturing of Ceramics Machinery. The other major offerings by Keda involved stone processing, building materials processing and energy resource management. They had more than 2000 employees and a broad product offering by 2010. In this industry, managing infrastructure for inventory was of extreme importance because of the various, customizable offerings across multiple plants. It had become a world leader in building materials machinery by early 2000s. All the units including sales & marketing, logistics, production & inventory was acting separately. Thus for a sustainable business, it was highly important to move from decentralization to a centralized system. For this purpose
Despite warnings from the vast majority of available implementation partners and other customers of the particular ERP package chosen, NIBO decided on implementing SAP in a “big bang” approach at all North American facilities (Brown, DeHaynes, Hoffer, Martin, & Perkins, 2012). While this technique contributed significant reductions in the timeline and cost of the project, it also introduced a tremendous amount of complexity, timing constraints, and need for change management. The “out-of-the box” approach minimized ABAP coding, reduced scope creep, and helped keep the project within the aggressive timelines; however, it
SAP implementation is a huge undertaking for any company, big or small. The one thing that every company wants to see during and after this implementation is benefits to their business. The biggest result they are looking for is a tangible or measurable benefit as these are easily identifiable and make the task of proving the reason for the hefty investment in SAP much easier. The question becomes how does a company go about seizing the benefits of SAP? There are several keys to seizing this benefit and those include discovering the hard dollar benefits, avoiding common pitfalls in a SAP implantation, and finding the intangible benefits.
The purpose of implementing an ERP system in a company is when the company isn’t operating efficiently. Look at it like this, when your body is sick, you know you need to take medicine, you just can’t stand the taste. And in the same matter when your company isn’t operating efficiently, you’ve got to take steps to correct it. Most companies just fear the disruption, the learning, and the cost and the inconvenience of it all. “Another way to look at or understand ERP is cars have dashboards so the driver can get to where he or she wants to go. Airports have control towers to make sure everything and everyone gets to where they need to be. All of your typical individual machines have control panels so you can make them do what they are supposed to do”. (Jones, W (2006, 01). Roadmap to Fusion: Engaging Oracle Consulting on the path to your next business platform. Orcacle Corporation World Headquarters,)