Soft Lithography Essay

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Introduction:

One of the well known problems of reciprocating engines is the up and down movement of pistons (reciprocating motion) which has to be converted into rotary motion of wheels. This movement of pistons created a lot of vibration and difficulty in balancing the engine. So a new engine was created by a German Engineer Felix Wankel (patented the design in 1929 and completed a working prototype in 1957 in collaboration with NSU Motorenwerke, a German automobile manufacturer). Wankel engine is an internal combustion engine which uses an eccentric rotary design to convert the combustion pressure into rotary motion. Since the rotor moves in a circular way the vibration caused is very less resulting in ultra smooth power production. High RPM, Smoothness, Simplicity …show more content…

Since the viscous drag of water and air are much lesser than that of mercury, ω2 and ω3 are higher than ω1.

Process of Fabrication: Soft Lithography is type of fabricating techniques which is most commonly used to fabricate or replicate structures using a Elastomeric stamps and molds or Photomasks. It is called “Soft” because it uses soft elastomers of which PDMS is very popular. Hence this fabrication technique is used for this design. Initially as Silicon mold is etched using ICP (Inductively Coupled Plasma) then the structure is transferred on to silicon and then it is glued with the capping glass. A provision hole is made to fill the working fluid into the chamber. The hole is later sealed with epoxy gluing and parylene conformal coating.
Schematic representation of making of engine housing and rotor is shown in the following figures and one finished Wankel engine which is filled with water as working fluid is also

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