Zirconia Essay

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Thin film coatings of ceramic materials are widely used to safeguard materials against corrosion, wear resistance, and thermal conductivity [1, 2]. The objective of this work is to increase the thermal resistivity and thereby improve the mechanical properties of the materials. In this work thin film of Ceria stabilized Zirconia was formed and is applied on the area where the heat transfer occurs the most and is used to reduce its effect of temperature. These coatings are used to protect parts from big and prolonged heat loads by utilizing thermally insulated materials which can undergo a significant temperature difference between the initial material and the coating surface [3]. Many new materials have been developed, but steel remains the principal construction material for automobiles appliances, and industrial machinery. Since steels are vulnerable to aggressive chemical environments or atmospheric oxidation, metal coating is necessary to provide various degrees of protection through hot-dipped and electroplating process to tough polymers and flame-sprayed ceramics. In general corrosive atmospheres contain more than one active material, and the coating must resist dissemination by a combination of oxidizers, solvents, or both. Thus, the best hurdle is one that resists corrosion [4]. The obligatory thin films have been attained by using spray pyrolysis coating method. Spray pyrolysis technique involves spraying of a solution containing soluble salts of the desired compound on to preheated substrates, where the constituents react to form a chemical compound [8, 9]. Both, dense and porous structures can be deposited by spray pyrolysis which can also be achieved on large substrates by scaling up the equipment. It has capability to...

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...roved hardness, strength and wear resistance are achieved [12, 13]. The coated material (CSZ) can be applied as thermal barriers, having high temperature resistance. These coatings permit higher operating temperatures by controlling the thermal subjection of structural components. There as increase in part life by controlling oxidation and thermal fatigue [14]. The thermal resistance characteristics of the surface coating basically depend on the following parameters. Distance between spray nozzle and substrate, flow rate of the precursor solution, post heat treatment temperature and duration of heat treatment [15-17]. The required thermal energy varies for different materials and solvents used in the spray process. The atomization of the spray solution, into a spray of fine droplets also depends on the geometry of the spraying nozzle and pressure of a carrier gas

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