Why I Want To Be Manufactured?

As a child I am curious towards how things are manufactured. I keep on asking question to my family member about how different to manufacture different things, that is how raw material such as raw glass is transformed into glass marble, How very hard metal is given a shape of utensils, how my cycle which seems very complex to me that time been manufactured. Further it often appears in my mind that why if we manufacture something at home it cost more and when the same thing is manufactured in factory it cost significantly less. Once I have completed my schooling, I have chosen B.Tech in Production and industrial engineering to live my dream.

Once I have entered college I have tasted first slice of formal education in industrial engineering domain.

In which we have manufactured alumunium matrix nano composite billet using nano power metallurgy method and measured all the physical property of it. In addition we have also created a UG model for one of the V-6 engine used by fiat and run force simulation (ANSYS) on it to validate new material as an alternate material for cylinder block used in automobile

After 3 month of plant orientation and various industry specific technical and HR training, I have been asked to choose departments. I had very judiciously chosen Engine Transmission Engineering department. In Maruti this department is responsible for development of manufacturing facility for all the upcoming engines and transmissions designed by Maruti Suzuki Engineers. Once I have joined department, For first few month I have been given format training on various product modeling (NX and AutoCAD), process design(Tecnomatix process designer), process optimization( Siemens Factory Flow), plant simulation (Technomatix plant simulation), human simulation for ergonomics (Jack)and design analysis(ANSYS). After one year I am confirmed as an Assistant manager in department and I am assigned with responsibility to look after assembly line development for all upcoming diesel engine and transmission model . During my second and third year of work, I worked on facility planning, process planning, jig and fixture design, process optimization and process simulation. I also used JACK to make sure that all the line designed by me must always be ergonomically good. In 2013 company send me to Japan to study Manufacturing system being used in Japan in Suzuki transmission plant ( Hamamatsu ) and Suzuki engine plant (Sagara ). I have been told to make a report on different between Maruti manufacturing