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Research paper on arc welding process
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ABSTRACT
Several researchers have devoted efforts on studying physics of arc and descriptive models are used to explain many arc welding related phenomena. However, due to the subject complexity, doubts still emerge about the mechanisms of some phenomena related to the arc. For instance, the description about electromagnetic interactions with the arc, which governs the arc trajectory and lead to plasma jet and arc blow formation, seems to be yet controversial. Thus, the present study aimed a better understanding of these phenomena. An e-mail survey was carried out to confirm discordant descriptions of the phenomena. Some points were raised about the actual physical explanation used in the current literature. Some experimental work with arcs at different levels of current was developed and shows that plasma jet has an important role in the welding arc trajectory, but there are other factors acting at the same time. Using electromagnetic theory and flow mechanics explanation, more comprehensive models were eventually presented to explain plasma jet formation and the arc blow phenomenon.
Keywords: Plasma jet; Arc blow.
1 INTRODUCTION
Arc welding is one of the most important means of manufacturing. Despite of being widely used, the process correct operation is indispensable to achieve the each day more required quality and productivity. Thus, demands for process improvement appear every day. However, to accomplish with the new applications, a deep knowledge about the concerned phenomena is mandatory for developers. The field of study of these phenomena is known as physics of arc but, unfortunately, due to complexity there are not many specialists in the word dealing with this...
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According to Pickwelder, “This type of welding is used in welding wide varieties of metals and alloys such as magnesium, steel, stainless steel, nickel, copper, aluminum, bronze and many other nonferrous metals” (James). MIG can be used with a number of different metals making it very diverse. This is a good quality as it can bond to any metal with the right settings and welding wire. According to JobsiteUS, “A range of material thicknesses can be welded from thin gauge sheet metal right up to heavier structural plates” (Peter Apalais). MIG welding can weld through all different metals and their thicknesses. This is good for production because this process can do both while some processes can only weld thin or thick metal. According to Coastal Media Brand, “Capable for a variety of applications, including – trailer hitches, auto body repair and restoration, farm/ranch equipment, household projects, repairing wheel barrows, bicycles, etc” (Coastalmedia843) The multivariate MIG has so many possibilities that can be used for nearly anything that involves repair work or production. It is good for commercial use and even for your home. This shows the extent that MIG welding can go up to, and the list goes on. All in all Gas Metal Arc Welding is the best process that can be used for an expansive amount of uses for anything consumer grade and
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Welders can use hand held welders or even robotic welders to produce welds. Both equally requiring a incredible amount of knowledge. They can also fill holes, produce structures and build custom parts for automotive race shops. Welders often work fulltime on shipyards, oil rigs, and pipelines or anywhere else where a specific job is needed. Welders are often required to interpret blueprints or sketches and weld accordingly to fulfill job duties. Arc welding is the most common type of welding today and is what most welders use. (bls) There are over 100 different welding processes that a welder can learn how to use however, Stick, Tig and Mig are the 3 most common used in the industry. These are used most to maintain equipment
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Welding can be traced back to the ancient times. One of the earliest methods of welding is bronze age. when ancient people back then had small gold circular were made by pressured welding lap joined together. Then in the Iron Age the Egyptians and people in the eastern area learned to weld pieces of iron together. In the middle age blacksmithing was developed. Blacksmithing is when you weld a piece of metal and hammering it but it was in the 19 century that welding was invented as they know it today.
Even though welding has been around for a long time, most of the best inventors were around during the 19th century and have changed the way thing are done today. During the 20th century, many technological advancements developed and have made welding easier because of the different types of welding that have been developed. Welding impacted the world during World War l, because during the war armaments that were going to be utilized were ordered in tremendous amounts. Therefore, welding has been around since the Iron Age and has let people build strong steel and powerful armament such as Weapons, tanks, and planes. Finally, welding has had many advancements, and will continue to do so in the future, because the world needs
Skills of welding students welding program learn the art of heating and shaping metal, required classes may include advanced mathematics. To become a certified welder you are required for two year educational high school or college. Travel opportunities for welders you prefer the open or even the open ocean to a cramped office, life style of the ‘’road warrior’ ’welder could lead to an exciting career once you’ve completed a welding program, these travel bound welders are used to going across the country in order to work on huge projects. The advantage of becoming a welder you have plenty of travel opportunities your afford to work on land/or ocean.
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Welding is an art, science, and high paying career all in one. Welding is the most effective way to join two pieces of metal, it is the only way to join them so they act as one. Numerous things in our daily lives has been welded from coffeepots to skyscrapers. Welding can be done almost anywhere outdoors, indoors, underwater, and even space (“Welding Basics”). It is practically
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