Ergonomic Seat Case Study

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CHAPTER 1 INTRODUCTION 1.1 INTRODUCTION The Cockpit is the most important place in a race car. In the cockpit, there are located steering wheel, driver seat, throttle and brake pedal and gauges. It is the control room to the car. The driver can know the car’s condition when driving through the gauges that are installed on the dash board. It is important to design a cockpit that can give comfort to the driver. Improper design of the cockpit can make the driver uneasy, feel uncomfortable and can affect the driver’s driving performance. Comfort in the human-machine interface and the mental aspects of the product or service is a primary ergonomic design concern. Comfort is one of the greatest aspects of a design’s effectiveness and is a primary …show more content…

To develop an ergonomics seat for the FSAE race car. 1.3 PROBLEM STATEMENT Because of the racing condition, it is important for a driver to feel comfort during the race. An improper design of the seat can affect the driving condition like back pain, muscle stress and strain and bad psychology. As a result, it also will contribute to the reduction in the performance of the driver during the race. The most important factors that should be considered are the seat design and angle of the driver seat, the position of the steering wheel and the driver bottom part position and leg. Therefore, the performance of the driver will be improved while racing. Comfortability and strength of the seat are the main characteristics that affect the driver’s performance. So, the aim of this project is to design and develop a seat that can support the back of the driver and the tight to make the driver feel comfort during a race. The fully support seat will hold the driver, especially when taking a corner. This project carried out all of the necessary background research to sustain in the accurate database of design criteria. Design criteria then allowed the design process and methodology to be derived and to allow for the smooth construction of an efficient …show more content…

The most important are the frame because it defines the cockpit space and it was designed first. Consequently, the design needs to be made according to the frame shape in order to fit the seat and firewall into it. A part of the frame, it is also needed to coordinate the designing process with the different stages of the steering wheel and the fuel delivery system. 2. Manufacturing restrictions: It is also necessary to take into account the consequent restrictions of the manufacturing process. This means that the firewall and seat geometry needs to be designed considering the characteristics and limitations of the 5D CNC milling machine (used to obtain the milling models) and the Mould. The most important of these restrictions is the necessity of achieving and adequate geometry to be able to take out the final pieces from the Mould. That is why is desired to get smooth surfaces without sudden changes of direction and complicated shapes in order to avoid problems during the different manufacturing stages. 3. Rules

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