The Process of Making Beer

The Process of Making Beer

Malting Preparation

The dried grain kernels need to absorb moisture in the softening House so that the barley can germinate. This process takes 50 hours. Throughout this time the barley is aired and washed using pumps. Through the water separator, the barely "dives" - as the brewers like to say - into the softening vat.

(Here place a picture Fig. No x)

Round softening vats and water separation prepare the grain during the even and slow insertion of the barley. (Picture 2/3).

How the Malt is prepared

In every beer, the most important ingredient is malt. Bottom fermenting beers uses barley malt, while top fermenting beers allow the use of other malts. For example, in addition to barley malt, wheat malt will be used. In Athenian Brewery S.A, special malting and brewing barley types have been germinated and cultivated. Important to the barley cultivators are full kernel, fine spelt (husks) and rich enzyme content. Most beer barley types have a lower yield than the barley that feeds animals. With their special ingredients, though, they reach a high yield during fermentation and add to beer's noble taste.

From Barley comes "Green Malt"

Raw barley is not ready to be used in brewing. In order to "unlock" the hidden ingredients, it needs to be malted. To do this the barley, after being cleaned and sorted, is soaked for two or three days in a large vat full of water, where they swell and then begin to germinate. Germination enhancing chemicals are forbidden. The barley kernels soak up water quickly at the beginning, and then more slowly during the soak. With the proper temperatures and rich amounts of oxygen, the barley begins to germinate. Finally the barley is laid out for five days to germinate. Wit...

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...wn co-generation plants, producing both electricity and heat.

If the electricity supply is not stable, emergency generators may be used.

Waste Water Treatment Plant (WWTP)

The existence of a waste water treatment plant will depend on local discharge requirements and the costs of waste water treatment. Relevant waste water treatment technologies involve neutralisation and anaerobic or aerobic processes.

Workshops

There may be a centralised workshop that machine-tools spare parts, maintains equipment and vehicles, etc. Or workshops may be located near various operations.

Auxiliary Materials Storage

Storage for auxiliary materials such as kieselguhr, glue, labels, etc. is ideally located near where the materials are used.

Waste Storage

Solid waste is normally collected in a solid waste area equipped with compartments or containers for each type of waste.