Wait a second!
More handpicked essays just for you.
More handpicked essays just for you.
Research paper on arc welding process
Don’t take our word for it - see why 10 million students trust us with their essay needs.
Recommended: Research paper on arc welding process
ABSTRACT
Several researchers have devoted efforts on studying physics of arc and descriptive models are used to explain many arc welding related phenomena. However, due to the subject complexity, doubts still emerge about the mechanisms of some phenomena related to the arc. For instance, the description about electromagnetic interactions with the arc, which governs the arc trajectory and lead to plasma jet and arc blow formation, seems to be yet controversial. Thus, the present study aimed a better understanding of these phenomena. An e-mail survey was carried out to confirm discordant descriptions of the phenomena. Some points were raised about the actual physical explanation used in the current literature. Some experimental work with arcs at different levels of current was developed and shows that plasma jet has an important role in the welding arc trajectory, but there are other factors acting at the same time. Using electromagnetic theory and flow mechanics explanation, more comprehensive models were eventually presented to explain plasma jet formation and the arc blow phenomenon.
Keywords: Plasma jet; Arc blow.
1 INTRODUCTION
Arc welding is one of the most important means of manufacturing. Despite of being widely used, the process correct operation is indispensable to achieve the each day more required quality and productivity. Thus, demands for process improvement appear every day. However, to accomplish with the new applications, a deep knowledge about the concerned phenomena is mandatory for developers. The field of study of these phenomena is known as physics of arc but, unfortunately, due to complexity there are not many specialists in the word dealing with this...
... middle of paper ...
...1] Welding Handbook: Welding Technology, 8.ed. Miami: American Welding Society, 1991. 638p. v. 1.
[2] The Procedure Handbook of Arc Welding, 14.ed. Cleveland: The James F. Lincoln Arc Welding Foundation, 2000.
[3] Lancaster J. F.: The Physics of Welding. 2.ed. Oxford: Pergamon Press, 1986. 340p.
[4] Houldcroft P., John R.: Welding and Cutting. 1.ed. Cambridge: Woodhead-Faulkner Limited, 1988. 232p.
[5] Lin M. L., Eagar T. W.: Pressures Produced by Gas Tungsten Arcs. Metallurgical Transactions B. v.17 B, p. 601-607, sep. 1986.
[6] Richardson I.M.: Introduction to Arc Physics. M.Sc course hand-out, Cranfield Institute of Technology, SIMS, 1989.
[7] Resende A. A.: A Contribution to Parameters Analysis of the Plasma-MIG Welding Process with Concentric Electrodes. 2009. 146 f. M.Sc. Thesis - Federal University of Uberlandia, Uberlandia, MG, Brazil.
Kirkpatrick, Larry D. and Gerald F. Wheeler. Physics: A World View. Fourth Edition. Harcourt College Publishers: Orlando, Florida, 2001.
Serway, Jewett. Physics for Scientists and Engineers 6th Edition. Pomona: California State Polytechnic University. 2004.
According to Pickwelder, “This type of welding is used in welding wide varieties of metals and alloys such as magnesium, steel, stainless steel, nickel, copper, aluminum, bronze and many other nonferrous metals” (James). MIG can be used with a number of different metals making it very diverse. This is a good quality as it can bond to any metal with the right settings and welding wire. According to JobsiteUS, “A range of material thicknesses can be welded from thin gauge sheet metal right up to heavier structural plates” (Peter Apalais). MIG welding can weld through all different metals and their thicknesses. This is good for production because this process can do both while some processes can only weld thin or thick metal. According to Coastal Media Brand, “Capable for a variety of applications, including – trailer hitches, auto body repair and restoration, farm/ranch equipment, household projects, repairing wheel barrows, bicycles, etc” (Coastalmedia843) The multivariate MIG has so many possibilities that can be used for nearly anything that involves repair work or production. It is good for commercial use and even for your home. This shows the extent that MIG welding can go up to, and the list goes on. All in all Gas Metal Arc Welding is the best process that can be used for an expansive amount of uses for anything consumer grade and
Even though welding has been around for a long time, most of the best inventors were around during the 19th century and have changed the way thing are done today. During the 20th century, many technological advancements developed and have made welding easier because of the different types of welding that have been developed. Welding impacted the world during World War l, because during the war armaments that were going to be utilized were ordered in tremendous amounts. Therefore, welding has been around since the Iron Age and has let people build strong steel and powerful armament such as Weapons, tanks, and planes. Finally, welding has had many advancements, and will continue to do so in the future, because the world needs
Welding is a excellent career choice for those who like to build things with their hands and have a strong attention to detail. It requires an extensive amount of knowledge and skill but for those who get a solid grasp of the respected trade they're rewarded with tremendous job opportunities and first-rate pay.
scientific experiments (Go welding: history of welding 1). Conventional welding is most easily explained as arc welding processes. Some arc welding processes are TIG welding, Stick Welding(SMAW), and MIG welding. TIG stands for Tungsten Inert Gas welding this means that using tungsten as a electrode and an inert gas, which is usually argon, the weld is produced by creating an arc between the piece being welded and the tungsten electrode. SMAW or stick welding utilizes a stick electrode held in a clamp surrounded by a powdered substance to weld. Mig welding uses a machine that holds a wire feeder within it, the wire feeder feeds the wire electrode through a tube to a gun that slowly sends out the wire as well as a steady flow of inert gas. These and other processes classified as conventional welding processes are the best processes for welding jobs because they are more cost effective, more...
One main category of welding is arc welding. Arc welding uses a current sent from an electrode, through the base metal, and back into the ground clamp on your welder. This arc creates a tiny spot of immense heat that melts the metal around it, thus creating a weld puddle, or the puddle of molten metal. Within arc welding there are MIG, TIG, and stick welding.
Welding can be traced back to the ancient times. One of the earliest methods of welding is bronze age. when ancient people back then had small gold circular were made by pressured welding lap joined together. Then in the Iron Age the Egyptians and people in the eastern area learned to weld pieces of iron together. In the middle age blacksmithing was developed. Blacksmithing is when you weld a piece of metal and hammering it but it was in the 19 century that welding was invented as they know it today.
1 David Halliday, Robert Resnick, and Jearl Walker, Fundamentals of Physics, Extended, 5th ed. (NewYork:Wiley, 1997) 361
Serway, Raymond A, and Robert J Beichner. Physics: For Scientists and Engineers. United States of
American Institute of Physics. Vol. 1051 Issue 1 (2008). Academic Search Premier.> 224. http://login.ezproxy1.lib.asu.edu/login?url=http://search.ebscohost.com.ezproxy1.lib.asu.edu/login.aspx?direct=true&db=aph&AN=34874307&site=ehost-live.
Welding is an art, science, and high paying career all in one. Welding is the most effective way to join two pieces of metal, it is the only way to join them so they act as one. Numerous things in our daily lives has been welded from coffeepots to skyscrapers. Welding can be done almost anywhere outdoors, indoors, underwater, and even space (“Welding Basics”). It is practically
2) Fundamentals of Physics Extended: Fifth Edition. David Hanley, Robert Resnick, Jearl Walker. Published by John Wiley & Sons, Inc, New York, Chichester, Brisbane, Toronto, Singapore. 1997.
GMAW (Gas Metal Arc Welding) is more economic; Springer reports that “ GMAW is an economic process because it has higher speeds and higher deposition rates than manual arc welding. There is also no need to constantly change electrodes” (Page 11). GMAW has a higher speed, which means that you can get the job done faster. It also has high deposition rates which makes the weld look clean and smooth.” This method can be used for a high range of work, but it is not suited for repair work because of it’s weld quality” (Page 4).
?Automation Reduces Weld Spatter? Welding Design & Fabrication (Jun. 2001): 37 EBSCOhost. Online. Nov. 2002 .