My organization deals in furniture making. The operations of my own organization include cutting wood, using flint paper, nailing, carving, designing, polishing and coloring, transportation and finally assembling.
Lean production system in applied in the normal manufacturing process and can be explained as follows.
a. Cutting wood:
Cutting of wood for making the skeleton of the furniture product is the first step in the manufacturing process. Therefore cutting of wood is done such that is become ready to be moved into actual process of making a furniture product. The lean production system that is followed here to avoid wastage includes cutting the logs as per the requirements and preserving the extra wood for later usage. Also continuous
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Polishing and Coloring:
Polishing and coloring is actually the last step in the production process when the wooden parts of furniture are either colored or polished as per the requirements. This way these wooden parts of furniture are made ready to be assembled in the later stage. The lean production system followed here is fair use of paint and polish, such that least wastage occurs and the maximum output is reached during the production process.
g. Transportation:
The transportation is made of the wooden accessories or parts that are selected by the customer for purchase. The lean production system is followed in transportation as the disassembled wooden parts are transported through company’s personal transport medium. Hence extra expenditures are saved from keeping inventory and supply of spare wooden parts in and adjustable to the customer home.
h. Assembling:
The final step is assembling where in the wooden parts are joined such that it takes the form of actual furniture product that the customer has bought. The lean production system is applied here when JIT technique is applied to assemble product only when it is sold out. This way the expenditures of inventory and even huge massive furniture goods transfer is
In today’s operational management arena, there are certain expectations from a managerial aspect that must be met in order to be successful. A comprehensive look at the Space Age Furniture Company will show exactly what the Materials Requirement Planning (MRP) calculations are for this company at present time and then take the information given in order to properly suggest ways to improve the sub-assemblies. In addition, there will be an analysis on the trade-offs between the overtime and inventory costs. A calculation will be made on the new MRP that will improve the base MRP. This paper will also compare and contrast the types of production processing to include the job shop, batch, repetitive, or continuous, and determine which the primary mode of operation should be and exactly why. A detailed description on how management can keep track of the job status and location during production will also be addressed. Finally, there will be a recommendation on they type of changes that need to occur that will be beneficial to the company and at the same time add value to the customer. This paper will conclude with summary of the major points.
Generally, the furniture companies adopt the method of producing same style furniture for reducing the cost of production. Eventually, they also attain their market goals by the passing time. On the other hand, by ordering to custom make your furniture helps you to decide every feature of furniture that you wish to have in your home.
Lean manufacturing refers to systematic identification and elimination of waste through CI processes in pursuit of perfection (Khan et al. 2013; Yang & Yang 2013). Lean production is now used worldwide in manufacturing plants to eliminate waste from all ar...
Based on future supplier contracts, shortening lead time for delivery of parts and materials establishing leaner processes, namely addressing wastes identified through implementing a Just-In-Time (JIT) system. A centralized wharehouse system, co-located near the manufacturing plant will reduce shipping and transportation costs or look for larger space with warehousing capacity. Savings, significant enough will be a factor if space with warehousing falls within the
Quality is an important part of any business rather from a customer’s perspective or a producer’s perspective. Quality from a customer’s perspective is they “want value and quality has become a major factor in the value of products and service” (Russell & Taylor, 2013, pg. 53). “The customer is the most important part of the production line” (Russell & Taylor, 2013, pg. 53). This can be referred to as quality of design meaning “involves designing quality characteristics into a product or service” (Russell & Taylor, 2013, pg. 54). Now let’s look at the quality from a producer’s perspective. This can be referred to a quality of conformance meaning “making sure the product or service is produced according to design” (Russell & Taylor, 2013,
supplying art to a number of different home front organizations such as salvage and scrap
Abstract—Lean is to eliminate or reduce waste or non – value adding activities and Six Sigma is to continuous quality improvement within the construction processes. This paper describes the combination of Lean methodology and Six Sigma approach as a quality initiative and waste elimination that may be applied to various construction industries. A quantitative study based approach will be adopted in order to identify and understand the attributes affecting the quality and causing waste within the construction processes. The data collected will be quantified using SPSS (Statistical Package for social science). Thereby providing necessary improvements and control measures. In this paper application of DMAIC (Define, Measure, Analyze, Improve and
During this project, I am going to mention the details of TOYOTA production process system which was developed more than 40 years ago by Taiichi Ohno, the president of Toyota Motor company at that time. The production system that Toyota company uses now and before is relevant to the concept of the process costing system which is currently used in all department of the company.
The basic premise for JIT is fairly simple: a company only produces an item when there is a need, or just-in-time for a company or individual to purchase it (Manoocherhi, 1988). The theory of JIT also accepts that there may be a need for an item at another work station and this would also create the need for production. Rather than utilizing the common practice of mass production and attempting to sell and distribute the products after they are created, JIT waits until there is a defined need that must be met. By doing this, JIT systems allow companies to decrease the level of production, decrease the necessary manpower hours utilized in mass production modes of supply, and eliminates the waste inherent in over-production. These techniques are especially effective for small companies, who are far less able to absorb the impact of unsold products. JIT has been shown to significantly impact reductions in overhead costs that reduce re-investments, and encourage stabilizing business practices(Manoocherhi, 1988).
...reduce cost to the business, customers and the environment. Lean production system can be seen really great operations strategy for Kellogg’s, however, the management need to look for methods, which enables the employees to understand the system better, therefore resistance can be avoided. In order employees to be motivated, there is a need for training before their work as well as involve them in the implementation procedure. Consequently, Kellogg’s would be more successful if the company carries out this program.
Toyota is a pioneer of the LEAN manufacturing principle. Lean, as a process, is a way to add value to customers while minimizing waste (LEI, 2011). It can also be thought of in terms of flow, which is how Toyota likes to think of it. It is simply a process of decision making where the problems tend to be thought of in terms of flow, reducing starts and stops or unnecessary motion increases flow, reducing waste.
Operations – To work out the right layout and work flow process in the company. The manpower resource allocation is also critical in the situation on the right balance of resource to handle the production. If possible, adopt a hybrid model to handle the flexibility in the product nature, make both the production line being able to configure standard and customized so to reduce setup and changeover time and cope with the demands.
want, when they want it and how they want it. If products are not good
In manufacturing process there are different steps and jobs needs to be done in specific ways and time such as sourcing the parts we need in the production, make the items, and shipping it for the customers.
In 1950s, Toyota has developed lean thinking. The Toyota Production System aspires to minimize waste and increase efficiency while at the same time enhances its product quality. From this initiative, Toyota managed to widen its competitive edge by employed fewer employees in the car production with a small number of flaw products.