Fluid Mechanics Of Viscous And Non-Newtonian Fluids

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Fluid mechanics of viscous and non-Newtonian fluids is very much significant to many processes in the oil, chemical and food industries. For the purpose of mixing solid, liquid and gas streams, mechanically stirred tanks are widely used in industries. The performance of mixing affects the mixed product quality, rate of reaction of the reactor etc. It is well known that the viscosity of the fluid is the key factor of the flow behaviour of non-Newtonian fluid (Tanguy et al., 2006). The non-Newtonian fluid viscosity is closely related to the applied torque on the impeller. If viscosity of the non-Newtonian fluid is very high (flow index tends to zero), the required torque for achieving the satisfactory mixing becomes also very high and this leads to destruction of mixing system (Dular et al., 2006). Hence, the mixing of highly viscous non-Newtonian fluid is usually carried out at low Reynolds number in laminar or in early transition regime (Fuente et al., 1997). The previous research works in the last few decades also has confirmed that for the low viscous (flow index tends to 1.0) non-Newtonian fluid, the study of mixing is restricted to laminar and transition regimes (Metzner and Otto, 1957; Chavan and Ulbrecht, 1973; Thibault and Tanguy, 2002; Jahangiri, 2005; Szoplik and Karcz, 2008). Nouri & Whitelaw (1990) and Koutsakos & Nienow (1990) also have investigated the effect of non-Newtonian liquid properties on the mixing performance of stirring vessels. Fuente et al. (1997) has studied the mixing of ten different rheological complex fluids using helical ribbon and helical ribbon screw impellers. They have observed the inverse relation between the power consumption and pseudo plasticity. They also have reported that the power consum...

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...ent on the total solids concentrations. The turbulent flow mixing is modelled by employing the realizable k-ε model. The predicted power and flow numbers of an impeller were validated against the lab specifications. Wu (2011) has done CFD simulation of non-Newtonian fluids in a lab-scale anaerobic digestion tank with a pitched blade turbine (PBT) impeller in turbulent flow regime. Six different turbulence models are used but realizable k-ε and the standard k-ω models were found to be more suitable than the other turbulence models. Ameur and Bouzit (2012) have carried out a CFD simulation of a shear thinning fluid using curved-blade impellers in a cylindrical unbaffled vessel at laminar and transition regime. They have studied the effect of the impeller speed, the fluid rheology and the number of impeller blades on the induced flow patterns and the power consumption.

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