Essay On Helmet

848 Words2 Pages

Helmets have existed since early times to protect people in battle. Before the introduction of steel and aluminium, they were made of iron and beaten into shape. Nowadays, modern helmets are mainly of polymer construction, but their design varies depending on the application. The most important design consideration for helmets is their ability to survive impacts. These impacts can vary from falling objects to head on collisions. The helmets lessens the impacts by absorbing energy, but it turns out that the best way of doing this and the best materials depends on the type of impact. Cycling helmets are designed to protect against small knocks or large impact on the head received during a crash. It doesn't matter if the helmet is permanently …show more content…

Helmet shells are made by blow moulding, vacuum moulding or injection moulding. Based on different graphic and colours requires the different hot temperature. To accurate the temperature is necessary process. Forming the PC shell by the technology of vacuum machine helps to make the shell with better functional result of shock resistance, corrosion resistance and lightness. The shell is included in the mold when the liner is expanded from the bead, and must therefore be polycarbonate or another higher quality plastic that can take the heat of the mold. Helmet straps are generally made of nylon or polypropylene. They are added to the liner before the shell is glued on, and usually run across the top of the liner, covered by the shell or over the top of the …show more content…

Foam is used for energy management in most helmets. There are many types, but EPS (Expanded Polystyrene) is one of the most widespread foams used in our society. It is cheap to manufacture, light and has almost ideal crush characteristics with no bounce-back to make the impact more severe. The helmet liner performs two impact-mitigating functions. First, it redistributes a localised external force over a large area. Second, it sets an upper limit to the magnitude of this distributed force as determined by the plateau-stress of the foam. EPS is formed by placing polystyrene beads (granules) about the size of table salt in a pressure mold shaped like the helmet liner and expanding the bead from 2 to 50 times with a blowing agent like pentane under pressure and heat. The beads expand to form the cells and fill the mold. The cells are tightly bonded under ideal conditions. Foam density is measured by weighing the liner, then placing it in water and weighing the amount of water displaced and comparing the two weights. The version of EPS you see in a helmet is several quality grades above what normally is used for picnic coolers. Additives can provide increased cell adhesion, cutting down the splitting of helmets in very hard impacts. We can also add a resin to make the EPS more resistant to cracking. Additives can also be used to colour the foam. It can also be added with

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