Capstone: The Complex Process Of Building A Car

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Austin Passini 11/12/2014 Capstone Introduction Building a car is a complex process to say the least. There are extensive amounts of planning, designing, building, redesigning and communicating involved. One of the most difficult aspects though, is the planning. Every detail needs to be considered and every problem has to be foreseen before the actual product is built. This is especially true in the suspension and steering components; if something goes wrong with either of these systems then the car can veer out of control and crash. To minimize the change of an event like this happening, things like camber, caster and toe need to be taken into account. These factors have to do with the orientation of the wheel relative to the body, ground …show more content…

For one, the suspension is usually much stiffer than other set ups. This means that when the car is going around a corner the suspension will hold up more of the car. The weight of the car is also kept inbound of the wheels because the force is moving in a horizontal direction as opposed to a vertical direction. This is important when cornering because any unsprung weight (weight that the force is applied to the wheels or the tires) causes unnecessary stress on the frame of the vehicle as well as worsened handling and a lower efficiency. There are some down-sides though, at speeds above 50 miles per hour the upward force becomes too great for the pivot point to handle efficiently, and therefore the pivot point gets hung up and creates a lot of stress on the frame of the vehicle and does not actually dampen the force that is being enacted on the suspension system. It is also relatively …show more content…

Without a reliable and durable steering system the car could veer out of control endangering the driver, passengers and anyone around the vehicle. This means that the steering system has to be virtually perfect. There are two main types of steering systems the basic set up and then there is rack and pinion. The basic set up for steering a car involves a steering wheel, connecting rods, a gear box and the steering knuckle. This system takes the rotation of the steering wheel (and thus the steering rod) and via the gear box transforms the direction of the rotation 90 degrees so that when a rod is attached to the gear box the rotational motion is changed into a back and forth motion. This rod coming from the gear box is attached to the steering knuckle (on the wheel closest to the driver e.g.. the left wheel on a left hand drive car). This motion causes the hub of the wheel to rotate around the vertical axis of the king pin. There is another universal joint on the hub in which a tie rod runs the entire width of the vehicle connecting the two hubs. This allows the two hubs to rotate in exactly the same amounts at exactly the same time so that the wheels will always be traveling in the same

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