Boeing 787 Case Study

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Boeing 787 Battery Fire:
Review of Aircraft Incident Report 14-01
The aircraft involved in the incident was a relatively new Boeing 787-8 “Dreamliner.”
At the time of the occurrence it had only 22 flight cycles and 169 flight hours. What could have caused such a new aircraft that had passed all flight testing to already have system malfunctions? Too further complicate matters; this was the first of two similar issues in a 9 day span that caused the eventual grounding of the entire fleet of 787s. Poor design and quality control of components were at the root of the problem. In addition, the FAA had insufficient guidance when certifying the systems’ airworthiness. All these issues combined led to incident that could have been much worse. Fortunately …show more content…

They were then led to the E/E bay by a mechanic. Upon entering the equipment bay, using a thermal imaging camera, the fire fighter located the fire and used a fire-extinguishing agent “Halotron”. According to their website (www.halotron.com), the agent is a proven clean fire extinguishing agent that rapidly evaporates so it can be safely used on most types of equipment. After several attempts at knocking the flame down, the battery reportedly exploded, causing a minor injury to the back of the neck of the ARFF captain who had entered the bay to relieve a member of his crew. A ventilation fan was placed to help reduce the smoke and the battery was removed from the aircraft. The whole event took about one hour and forty minutes after the initial …show more content…

The NTSB previously issued safety recommendations to the FAA regarding (1) insufficient testing methods and guidance for addressing the safety risks of internal short circuits and thermal runaway and (2) the need for outside technical knowledge and expertise to help the FAA ensure the safe introduction of new technology into aircraft designs (NTSB, 2014)
In response to the incident, Boeing has since added “triple-layered” safeguards to the lithium ion batteries (Aviation Week, 2013). Additional electrical insulation of cells and wire management greatly reduce the probability of short circuits. The entire battery now has a 1/8 inch steel case designed to contain any combustion or explosion. There is also a vent tube to allow gases to escape

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